(Which supersedes AIAG 4th Edition FMEA and VDA “Product and Process FMEA” Volume 4)

This course is available via Contact In-House or Virtual In-House (MS Teams)

Contact us for a formal quote.

Duration: 2 Days      


Pre-Requisite: None

Target Audience

This course is applicable to all levels of employees and provides a thorough basis of awareness and understanding of the tools


By the successful completion of this course the learner will be able to:

  • Create FMEAs to meet the common foundation across the sectors in the automotive industry
  • Follow the 7-Step Approach for creating FMEAs
  • Understand Monitoring & System Response in context of the FMEAs
  • Understand means for the analysis of diagnostic detection and fault mitigation during customer operation for the purpose of maintaining a safe state or state of regulatory compliance.


  • Changes & Benefits
  • Introduction - FMEA Handbook
  • Implementation Plan - Transition to the New AIAG & VDA  
  • PFMEA Development / Worked Example AIAG & VDA PFMEA
  • Practical Team Assignment - PFMEA on a chosen process:
  • Develop a Structure Tree & Process Flow Diagram
  • Identify Special Characteristics for Product and Process
  • Develop the Control Plan
  • The Process FMEA Steps are:
    • 1st Step: Planning and Preparation
    • 2nd Step: Structure Analysis
    • 3rd Step: Function Analysis
    • 4th Step: Failure Analysis
    • 5th Step: Risk Analysis
    • 6th Step: Optimization
    • 7th Step: Results Documentation

Certification and Certificates:

Public course Formative Assessment Questionnaire on the last day. Pass mark is 50%.

Distance Learning delegates has to submit 2 assignments

Successful Learners will receive an electronic TIQMS certificate

100% attendance is required for public course